ISO 9001:2015Plastic Injection Molding
IQ-Enterprises (IQE) is a premium manufacturing firm, located in Indianapolis, Indiana, and in China. Established in 2004, IQE supplies high quality and low cost custom plastic injection molding parts and plastic injection mold. Injection molded parts are handled with great care to meet required dimensions and surface finish. IQE also offers engineering services and secondary operations, such as: painting, printing, ultrasonic welding, etc. We also provide custom plastic extrusion.
Communication, Quality, On-Time Delivery: In the US, we handle your project from beginning to end. We communicate design ideas, and convert all standards via bilingual Engineers to help work through all other challenges to make sure we exceed your quality, service and financial goals. Quality, on-time delivery and customer satisfaction is the goal of our service. IQE’s quality management team in China checks the product quality at each stage in the production process to make sure the product meets the specifications before shipping. Based on request, we deliver your product to your dock or may stock your product in North America. ISO 9001-2000 certified.
Plastic Injection Molding Samples
Plastic injection molding equipment list
| Machine Name | Specification | Quantity (set/piece) |
|---|---|---|
| Plastic injection molding machines | 1600ton (10000g) | 1 |
| 800ton (2800g) | 1 | |
| 500ton (1800g) | 1 | |
| 250ton (510g) | 2 | |
| 125ton (200g) | 3 | |
| 80ton (100g) | 2 | |
| Ultrasonic welding | Power: 2000W; Frequency: 20KHZ | 1 |
Commonly used plastic resin
| PVC | HDPE |
| Acrylic (PMMA) | LDPE |
| PC (Polycarbonate) | PBT |
| ABS (Acrylonitrile Butadiene Styrene) | PEEK (Polyetheretherketone) |
| Nylon | PET (Polyester) |
| PETG | PP (Polypropylene) |
| HIPS (Polystyrene) | PPS (Polyphenylene sulfide) |
| Polysulfone | POM (acetal) |
Plastic injection molding technical data and secondary operations
| Rib thickness and rib height | Rib thickness is recommended to be 60% to 80% of nominal wall thickness; Rib height is recommended to be 3-4 times of nominal wall thickness | ||||||||||||||||||
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| Plastic injection mold draft | 0.5 -2 degree for the wall side which shrinks onto the mold in part releasing | ||||||||||||||||||
| Plastic injection molded part wall thickness consideration | Uniform wall thickness is recommended to reduce Sink marks, Residual stresses, Voids, Warpage. 0.06″ – 0.16″ is considered to be normal wall thickness range. | ||||||||||||||||||
| Plastic injection mold construction |
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| Normal lead time | Tooling and sample: 3 weeks – 5 weeks. Complicated parts take longer. | ||||||||||||||||||
| Secondary operations |
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Engineering assistance
- CAD model development from your sample;
- Stress analysis, which helps in knowing whether the design is adequate and optimized, and what changes are needed before the physical part is made;
- Some Mechanical and Chemical Lab tests for your prototype part.