Sand Casting

IQ-Enterprises (IQE) is a premium manufacturing firm, located in Indianapolis, Indiana, and in China. Established in 2004, IQE supplies high quality and low cost iron sand casting. We make ductile iron casting, gray iron casting and malleable iron casting. The casting processes include green sand casting, shell casting, and resin coated sand casting. Castings are handled with great care to meet required dimensions, surface finish, etc. IQE also offers engineering services and secondary operations, such as: machining, assembly, plating, e-coating, etc. We also provide steel casting.

Communication, Quality, On-Time Delivery: In the US, we handle your project from beginning to end. We communicate design ideas, and convert all standards via bilingual Engineers to help work through all other challenges to make sure we exceed your quality, service and financial goals. Quality, on-time delivery and customer satisfaction is the goal of our service. IQE’s quality management team in China checks the product quality at each stage in the production process to make sure the product meets the specifications before shipping. Based on request, we deliver your product to your dock or may stock your product in North America. ISO 9001-2000 certified.

Sand Casting Samples

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Iron sand casting foundry equipment list

Equipment Name	Equipment Type	Equipment Origin	Equipment Q’ty	Capacity Parameter
Melting Equipment
Cupola	5T	Korea	1 set	5T/h automatic , hot wind T=1500 C°
	3T	China	1 set	3T/h normal hot wind T=1500 C°
Electrical Holding Furnace	3T	Korea	1 Set	400KW 3T/h
Sand Treatment Equipment
Sand mixing line		Japan/Korea	3 sets	1500~3500kgs/time
Molding Line
PC Semi Automatic molding line		Korea	23 sets	300x380x100/100mm(sand box inner dimension) 300 mold/h/set
RMB-2016 Automatic molding line		Japan	2 sets	410x510x150/150mm(sand box inner dimension) 120 mold/h
KW368 Automatic molding line		Germany	1 set	410x570x130/110mm(sand box inner dimension) 240mold/h
148C molding line		China	2 sets	800x600x250mm(sand box inner dimension) 60 mold/h
Core Making Equipment
Automatic sand mixing for core making		Korea	1 set	4T/h
Shell core machine		Korea	19 sets	1.4-2 minutes/time
Surface treatment Line
Shot blast		Korea	5 sets	1-1.5T/20 minutes
Heat Treatment Line
Continuous tunnel type heat treatment line		Korea	2 sets	26000x2240x1800mm 1300kgs/h
Quality Assurance Instrument
Spectrometer	ARL3460	Swiss	1 set	Quick analysis of chemical content for raw material
CMM from Brown & Sharp		U.S.A	1 set	Dimensional check for tooling and finished parts
Metallographic microscope for microstructure		Japan	1 set	Could print out the photo of metallographic microstructure of raw material

Engineering assistance

Engineering: Based on request, IQE can provide the following services for our customers:

• CAD model development from your sample;
• Stress analysis, which helps in knowing whether the design is adequate and optimized, and what changes are needed before the physical part is made;
• Some Mechanical and Chemical Lab tests for your prototype part.